Main production machinery comprises a 1.5 & 0.75 Ton Belt Drop Hammers with an annual capacity of 1400 Metric Tons forging of carbon and alloy steel, non-ferrous, special metals viz. Titanium & Nickel Base alloys, Stainless steel etc, The supporting machinery consist of 200 Tons & 150 Tons trimming presses, oil fired furnaces for billet heating & heat treatment, bar shearing machine, Shot blasting machine etc.

BELT DROP HAMMER 1.5 T	BELT DROP HAMMER 0.8 T	TRIMMING PRESSES
.
AUTOMATIC BANDSAW MACHINE	AUTOMATIC CIRCULAR SAW MACHINE	SHEARING MACHINE

Die Design and Development

IMF's design & engineering capabilities are ably backed by a well equipped Die Shop, set up along modern lines with Milling Machine, Spark Erosion Machine (EDM), Radial Drilling machine, Lathes, etc. The design and development of the die holds the key to blemish-free forgings. At IMF, we design dies for all types of forgings. The design, of course, is related to the forging drawings. And the decision on the type of die to be used is based on the specific requirement of each case. The care that goes into the design of each die also goes into the selection of raw materials and the sequence of operation that follows.

VMC MACHINE	MILLING MACHINE	PLANO MILLER MACHINE	LATHE MACHIN

Forging and Heat Treatment Facilities

The billets for forging are heated in oil fired, closely controlling the temperature to reduce the scale formation and overheating so that the metallurgical properties are ensured in the final product. In addition, in-process inspection is carried out at all stages viz. at forging stage and cent percent inspection for visual defects after forging. The accepted forgings are duly heat-treated. By providing heat treatment services in-house, IMF is able to maintain greater control over heat-treating process. The facility comprises oil fired batch furnace, etc. to carry out annealing, normalizing etc. & other operations as specified by our customer. Close temperature control and process monitoring with the help of temperature controllers, ensures uniform properties duly supported by evaluation of metallurgical properties through representative test pieces

INHOUSE CONTINUOUS NORMALISING FURNACE	INHOUSE CONTINUOUS NORMALISING FURNACE	OUTSOURCED AT AKAS HEAT TREATERS	OUTSOURCED AT AKAS HEAT TREATERS
.
OUTSOURCED AT AKAS HEAT TREATERS	200 KW INDUCTION BILLET HEATING	400 KW INDUCTION BILLET HEATING

Testing and Inspection Facilities

Surface conditioning is done by shot blasting/grinding and final inspection is carried out once again to ensure quality requirements. Stage-wise inspection for non-conformities is taken care of by timely corrective and preventive action. IMF has set up a system of total quality control (TQC), consisting of an array of state-of-the-art specialty equipment’s, where your products go through a series of rigorous tests, Jominy testing, wet analysis, carbon-Sulphur determination, metallography and non-destructive tests using Ultrasonic flaw detection, Magnaflux crack detection, that ensures quality. Setting and control of quality standards at all stages right from the receipt of raw material to the finished product through quality plan makes us deliver superior quality forgings with close dimensional tolerances and metallurgical properties.

SHOT BLASTING MACHINE	MPI TESTING MACHINE	Microscope	HARDNESS TESTING MACHINES
.
HARDNESS TESTING MACHINES	JOMINY END QUENCH TESTING	MUFFLE FURNACE

List Of Machinery:

FORGE SHOP

SR.NO	MAJOR MACHINERY	QTY	Make	Type	Capacity
1	Belt Drop Hammer –1.5 Ton	1	Rajan Hammers	Friction Belt Drop	Forgings up to 7.5 Kg.
2	Belt Drop Hammer – 0.8 Ton	1	NSE- Massey	Friction Belt Drop	Forgings up to 3 Kg.
3	Trimming Power Press 200 Tons	1	Ravi Presses	Pillar	200 Tons
4	Trimming Power Press 150 Tons	1	Aman power press	Pillar	150 Tons
5	200 KW Billet Heater	1	Megatharm	Induction	40 & 56 Dia
6	400 KW Billet Heater	1	Megatharm	Induction	65 RCS & 100 Dia
7	Air Compressor	4	Annest Iwata	Reciprocating	Max. Pressure 10Kg/cm2-45CFM
8	Welding Machine	1	Advani	Three Phase	400 AMP

MACHINE SHOP

SN	Machines	Qty	Make	Type	Capacity
1	CNC Turning Centre	3	ACE Micromatic	Fanuc System 0i- MF	200 mm Dia
2	CNC Turning Centre	1	Global	Fanuc System 0i- MF	200 mm Dia
3	CNC Turning Centre	2	Mori-Seiki	Fanuc System 0i- MF	200 mm Dia

INSPECTION & TESTING EQUIPMENTS

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	Height Gauge	1	Mitutoyo	Digital	300 mm
2	Vernier	4	Mitutoyo	Digital	200 mm
3	Vernier	2	Mitutoyo	Digital	300 mm
4	Micrometer	2	Mitutoyo	Digital	50 mm
5	Micrometer	1	Mitutoyo	Digital	75 mm
6	Surface Plates	1	Luthra		630 mm X 630 mm
7	Micrometer	1	Mitutoyo	Analog	25 mm
8	Micrometer	1	Mitutoyo	Digital	25 mm
9	Run out Stand	1	Crystal
10	Dial Gauges	2	Mitutoyo	Analog	21 Micron
11	Dial Gauges	2	Mitutoyo	Analog	10 Micron
12	Dial Gauges	2	Mitutoyo

DIE SHOP

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	VMC	1	ACE Micromatic	Fanuc System 0i- MF	Equipped with CAD/CAM Software
2	Vertical Milling Machine	1	HMT	FN 3V	Max 350 mm Height
3	Plano Milling Machine	1	Huddersfield Ltd.		6’-0”*2’-6” size
4	Lathe 12’’ Center, Bed 6 feet	1	Ess Pee Ind.	With Semi Norton Gear	200 Kgs
5	Lathe 20” Centre, Bed 12 fee	1	Ess Pee Ind.	With Semi Norton Gear	600 Kgs
6	Lathe 12” Centre, Bed 5.5 feet	1	Sagar	With Semi Norton Gear	200 Kgs
7	Pneumatic Air Grinder	4	C-P Tools	3050 & 3051
8	Radial Drilling Machine	1	Energy	Radial, Fully Geared	32mm
9	EDM (Spark Erosion Machine)	1	MMT	Hydraulic Ram	60 Amps. With 800x500x500
10	D.C. Welding Rectifier	1	Esab		400 AMP
11	Pedestal Grinder	1	Grind Tool		Wheel Ø 200 mm
12	Electrical Hand Grinder	1	Dewalt	Angle Grinder	Wheel Ø100 & 175mm

 

CUTTING

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	BilletShearing Machine	1	Shree Engineering Works	Mechanical	75 RCS mm Max
2	Bandsaw-6’’	2	Laxmi Engg works	Semi automatic	160 mm Max
3	Fully Automatic Band Saw Machine	2	Aditya	Automatic	250 Ø
4	HIGH Speed Circular Saw CSNC-80XL	1	ITL Industries	CSNC Machine	80 Ø

 

LABORATORY

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	Rockwell Hardness Machine	1	FTM Make	Model - OTRS
2	Metal Spectroscope	1	SICO Feedback	Model 1500
3	Polishing Machine	1	Vardhan	Single Spindle
4	Carbon & Sulphur Determinator	1	Abort Ind.	Combustion
5	Muffle Furnace	1	Shital Scientific		0 to 1000oC
6	Laboratory Balance	1	Tapson	Single pan	0.1 mg to 100 gm
7	Hot Plate	1	Steel Anal.		3 KW
8	Distilled Water Plant	1	Steel Anal.	2 KW	2 Lit/Hr.
9	Jominy Hardnability Test Equip.	1	Indigenous
10	Microscope	1	Vardhan	Inverted Metallurgical Microscope	500X (Magnification)
11	Microscope	1	Daksh Quality Systems	Inverted Metallurgical Microscope	1000X (Magnification)

 

HEAT TREATMENT

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	Continues Normalizing Furnace	1	Ashwini Engg	Automatic	7 Tons per day
2	Hardness Testing Machine	1	FTM	TKB-3000	3000 Kg / 10 mm
3	Optical Hardness Testing Machine	1	FTM	TKB-3000	3000 Kg / 10 mm
4	Pedestal Grinder	2	Grind Tool	2HP	Wheel Dia 250 MM

1

Optical Hardness Testing Machine

1

FTM

TKB-3000

3000 Kg / 10 mm

 

GRINDING & FINISHING

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	Shot Blasting Machine	1	Peen-Blast	Rotoblast	400 Kg / Charge
2	Shot Blasting Machine	1	Indian Harvester	Automatic Loader	150 Kg / Charge
3	Pedestal Grinder	2	Grind Tool		Wheel Ø 300 mm
2	Belt Grinder	2	Indigenous	3 HP

 

INSPECTION & QUALITY CONTROL

SN	Machinery & Testing Equipment	Qty	Make	Type	Capacity
1	Magnaflux M/c with Demagnetiser	1	Mayuresh	EMCO 457 55P	2500A-15KAT
2	All Measuring instrument Includes surface plate, height gauges, Vernier calipers, radius gauges, V blocks, pistol callipers etc		Mitutoyo